Sterile Pre-Syring Filling Stoppering Machine
Request a Quote
Enter the quantity you need and add to your quote list for pricing inquiries.
Specifications
Description
The Pre-Filled Saline Syringe Flush Filling Production Line is an automated production system specifically designed for manufacturing sterile medical consumables such as prefilled plastic syringes and disposable catheter flushers. We have established a fully closed-loop aseptic control system throughout the entire manufacturing process, balancing regulatory compliance, operational stability, and production efficiency. We provide pharmaceutical companies with standardized, verifiable aseptic manufacturing solutions, helping them produce high-quality sterile medical consumables that meet industry standards.
Specifications
| 1 | Application | Pre-sterilized syringe (BD tube) 0.5-20ml | ||
| 2 | Capacity | R-PFS-2A:
S-4000 vials/hour (aqueous formulation MAX);
|
R-PFS-5A:
S-10000 vials/hour (aqueous formulation MAX);
|
R-PFS-10A:
S-20000 vials/hour (aqueous formulation MAX) |
| 3 | Filling Head | 2 | 5 | 10 |
| 4 | Stoppering Head | 2 | 5 | 10 |
| 5 | Filling System | Ceramic Pump | ||
| 6 | Servo Control | 6 Units | 9 Units | 12 Units |
| 7 | Filling Precision | ± 1% | ||
| 8 | Power Supply | 3KW | 4KW | 6KW |
| 9 | Weight | 800kg | 1000kg | 1200kg |
| 10 | Dimension | 1800x1250x1750mm | 2400x1450x1750mm | 2800x1450x2400mm |
FAQ
1. What is a GMP Sterile Pre-Filled Syringe Filling and Stoppering Machine?
It is an automatic pharmaceutical machine designed to accurately fill sterile liquid into pre-filled syringes and insert stoppers under controlled GMP and aseptic conditions.
2. How is sterility maintained during pre-filled syringe filling?
Sterility can be maintained through Grade A/ISO 5 protection, HEPA-filtered airflow, hygienic product-contact parts, controlled material transfer, and minimized operator intervention. RABS or isolator integration can provide additional contamination control.
3. Can the machine be integrated with RABS or an isolator?
Yes. The aseptic pre-filled syringe filling machine can be designed for integration with RABS, closed RABS, or isolator systems, depending on the required contamination control strategy.
4. How does the machine ensure accurate syringe filling?
The machine can use servo-controlled, peristaltic, piston, or volumetric filling systems to provide precise and repeatable dosing. In-process control and check-weighing can also be added for pharmaceutical production.
5. What GMP features are available for sterile syringe filling?
Typical GMP features include SS316L product-contact parts, hygienic construction, automatic filling and stoppering, controlled airflow, PLC/HMI control, reduced manual intervention, and IQ/OQ documentation support.
