Машина для розлива, укупорки и обжима стерильных стеклянных флаконов
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Технические характеристики
Описание
RVF-BL Automatic Oral Solution Bottle Filling Packing Line is a complete GMP pharmaceutical liquid filling and packaging system designed for the high-efficiency production of oral solutions, oral liquids, syrups, and other pharmaceutical liquid products.
The complete production line integrates plastic bottle unscrambling, bottle air cleaning, liquid filling, cap feeding and capping, vision inspection, labeling, printing, and automatic cartoning processes into one fully automated system.
Designed according to GMP requirements, FDA pharmaceutical manufacturing principles, and modern aseptic production concepts, the RVF-BL line provides reliable filling accuracy, contamination control, intelligent inspection, and stable high-speed operation for pharmaceutical manufacturers.
With a production speed of up to 180 bottles/min, this oral solution filling and packing line is an ideal solution for medium- and large-scale pharmaceutical production facilities requiring high efficiency, safety, and traceability.
♦Performance – Walking beam Nozzle for one time filling to achieve more filling time for gentle filling, Individual Servo Filling pump for highest accuracy.
♦Product Safety – Multiple detection and inspection available, 100% tare in tare out, under torque etc.
♦Conversion – Full Servo Driven with rapid changeover via recipe and minimum change part
♦Compliance. – 10” IPC HMI comply with FDA 21 CFR Part 11 and European safety CE Marked.
♦Digitalization. – Ready with OPCUA communication port for MES and ERP , Cloud base real-time OEE Monitoring.
♦Barrier System – LAF , Open RABs or Isolator design to GMP Annex 1. Grade A or ISO Class 5 environment, Suitable for Laminar Flow, Open RABs or Isolator, VHP compatible
♦Documentation – Full Validation document FAT, SAT, DQ(RA, FSDS, HDS, SDS, CSV) , IQ, OQ.
Технические характеристики
| 1 | Модель | RVF-BL |
| 2 | Заявка | Oral solution, oral liquid, syrup, pharmaceutical liquid products |
| 3 | Скорость наполнения | Up to 180 bottles/min |
| 4 | Production Capacity | 40 – 180 bottles/min (depending on bottle size and product characteristics) |
| 5 | Bottle Type | Plastic bottles |
| 6 | Объём наполнения | Customized according to customer requirements |
| 7 | Cap Type | Screw cap / Aluminum cap / ROPP cap |
| 8 | Система управления | PLC + HMI intelligent control |
| 9 | Inspection system | Vision inspection with automatic rejection |
| 10 | Standard | GMP /FDA compliant, CFR 21, PART 11 |
Часто задаваемые вопросы
1. What is a Pharma Oral Solution Bottle Liquid Filling Capping Machine?
A Pharma Oral Solution Bottle Liquid Filling Capping Machine is an automatic machine designed to fill pharmaceutical oral liquids into bottles and complete cap placing and capping in one integrated process.
2. What products can the machine fill?
The machine is suitable for oral solutions, syrups, liquid medicines, herbal extracts, nutritional liquids, and other pharmaceutical liquid products, depending on product viscosity and filling requirements.
3. What bottle sizes can the machine handle?
The machine can be customized for different bottle sizes, such as 30 ml, 50 ml, 100 ml, 250 ml, and larger formats, using suitable change parts and machine configurations.
4. How accurate is the filling system?
High-precision filling systems can provide stable and repeatable filling performance. The actual filling accuracy depends on the filling volume, liquid properties, and selected pump technology.
5. Can the machine be integrated into a complete production line?
Yes. The oral solution filling and capping machine can be integrated with a bottle unscrambler, bottle washing or air-cleaning machine, labeling machine, inspection system, cartoning machine, and other packaging equipment to create a complete pharmaceutical oral liquid production line.
Блок-схема
Plastic Bottle Unscrambling → Bottle Air Washing → Oral Solution Filling → Cap Feeding & Closing → Vision Inspection → Labeling & Printing → Cartoning & Leaflet Insertion → Final Inspection & Rejection
