The equipment integrates a high-resolution industrial camera, a dedicated custom light source, an image processing controller, and a rejection mechanism. During production line operation: Bottles are stably conveyed to the inspection station via the infeed mechanism, ensuring precise positioning without shaking; The industrial camera captures high-definition images of the vial\u2019s liquid level area at high speed; A professional vision algorithm automatically identifies the liquid level boundary, compares it with the standard liquid level range, and determines whether the liquid level is acceptable; Qualified products pass through normally, while unqualified products are automatically removed from the production line by the pneumatic rejection mechanism; Inspection data and images are recorded throughout the process, supporting production statistics, quality traceability, and audit tracking.<\/p>\n
Pharmaceutical-grade high-precision level detection with an accuracy of \u00b10.1mm, capable of detecting minute level deviations and fully meeting the dosage control requirements for pharmaceutical filling.<\/p>\n
Compatible with vials of various sizes (2ml-50ml) and brown vials, resistant to bottle scratches, reflections, and water mist interference, without damaging the bottle body or stopper area.<\/p>\n
GMP compliant design: The entire machine is made of 304\/316L stainless steel with rounded transitions, no dead corners, easy cleaning, and corrosion resistance, suitable for cleanroom use; supports data storage, log recording, and access control, meeting audit trail requirements.<\/p>\n
Non-contact, non-destructive testing: The entire process is contactless, without compression or secondary contamination, preserving the sterile environment and not affecting the quality of the bottle body and seal.<\/p>\n
High-speed and stable: Compatible with high-speed filling lines of 100-600 bottles\/minute, with stable operation and extremely low false positive and false negative rates.<\/p>\n
Simple to operate, quick-change touch-screen human-machine interface, visual parameter settings; changing bottle type is as simple as calling up the formula, and the changeover can be completed within 5 minutes.<\/p>\n
Data and traceability functions automatically calculate the pass rate, output, and number of non-conforming products, save test images and time information, and support report export to meet the quality system audit requirements of pharmaceutical companies.<\/p>\n
1.Product Protection & Contamination Control (GMP)<\/p>\n
These features ensure the product remains sterile, unadulterated, and consistent from the first bottle to the last. Material Compatibility:<\/p>\n
1.1 Product-contact parts must be made of AISI 316L stainless steel, medical-grade silicone, or FDA-approved plastics to prevent chemical leaching and corrosion. 1.2 Sanitary Design: Machines require smooth surfaces, minimal crevices, and tri-clamp connections to eliminate areas where bacteria can grow. 1.3 CIP\/SIP Capabilities: Clean-in-Place (CIP) and Sterilization-in-Place (SIP) systems allow automated cleaning and steaming of fluid pathways without dismantling the machine. 1.4 Laminar Airflow & Isolation: RABS (Restricted Access Barrier Systems) or Isolators supply HEPA-filtered air to maintain a sterile zone over the open containers. 1.5 Drip and Splash Controls: Anti-drip nozzles and diving nozzles (which lower into the bottle during filling) prevent product from spilling onto the container rims, which could ruin the cap seal.<\/p>\n
These features protect the workers operating the line and prevent catastrophic machine damage.<\/p>\n
2.1 Interlocked Physical Enclosures: Transparent polycarbonate or tempered glass doors prevent operators from reaching into moving parts. Opening a door instantly cuts power to the moving components. 2.2 Emergency Stop (E-Stop) Buttons: Highly visible, mushroom-headed buttons must be placed at multiple accessible points around the machine to halt operations immediately. 2.3 Capping Torque Control: Magnetic clutches or servo-driven capping heads prevent over-torqueing (which can shatter glass or strip plastic caps) and under-torqueing (which causes leaks). 2.4 Low Noise Levels: Sound-dampening enclosures keep noise levels below OSHA-mandated limits (usually under 85 dBA), especially around noisy cap-sorting bowls.<\/p>\n
Shanghai Reliance Machinery Co., Ltd.\u00a0is a professional manufacturer of pharmaceutical liquid filling and packaging equipment, providing complete turnkey solutions for sterile liquid production.<\/p>\n
Slosh Compensation Foam Compensation Closure Color Pattern Inspection Date Code Inspection Closure Defect Inspection Pressure Inspection Quantitative Analysis Label Inspection<\/p>\n
01 WORKING PRINCIPLE<\/p>\n
02 FEATURE<\/p>\n
03 FAQ<\/p>\n
04 GMP & SAFTY<\/p>\n
05 WHY RELIANCE<\/p>\n
06 OPTIONAL<\/p>","protected":false},"excerpt":{"rendered":"
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