Sterile Glass Vial Filling, Stoppering Crimping Machine
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Specifications
Description
This machine RVF2 is a high-precision, fully automatic filling, roller ball plugging and capping equipment specifically designed for 8ml – 10ml – 25ml – 60ml roller ball glass tube bottles used for products like essential oils, medicated oils, and balms. It integrates automatic bottle sorting, precision filling, automatic plug insertion, and intelligent capping into one seamless process. It perfectly addresses industry pain points associated with this specific规格 (specification), such as low production efficiency, high sealing requirements, and cumbersome manual operations due to the small bottle mouth and roller ball assembly. The machine operates stably with accurate measurement, significantly enhancing product quality and production efficiency. It is an ideal choice for modernized cosmetics and pharmaceutical companies seeking intelligent upgrades.
High-Precision Filling:
Utilizes imported high-precision ceramic pumps or servo pump filling systems, offering corrosion resistance and long service life.
Optimized for liquids like essential oils which are volatile and have moderate viscosity. Filling accuracy reaches up to ±1%, effectively controlling costs and eliminating waste.
Specially designed drip-free filling nozzles prevent residue on the bottle mouth, keeping the bottle clean and enhancing product grade.
Efficient Plugging and Capping:
Automatic Plug Feeding: Equipped with a vibratory bowl or rail-type automatic plug sorting system to smoothly and orderly feed the inner plugs (roller ball assemblies) into the plugging station.
Precision Plug Pressing: Driven by a mechanical hand or cylinder, it presses the inner plug vertically and steadily into the bottle mouth with uniform force, ensuring the roller ball assembly is installed correctly without damage.
Intelligent Capping: Employs magnetic capping or claw capping technology with adjustable torque. Adapts to caps of different materials (plastic, aluminum), ensuring consistent tightness and excellent sealability to prevent liquid leakage and volatilization.
Wide Compatibility:
Can be flexibly adapted to various 8ml roller ball bottles (different heights, diameters) by changing minimal parts (like star wheels, molds, filling heads). Conversion is simple and fast, meeting multi-variety production needs.
User-Friendly Operation & Reliability:
PLC + Touch Screen intelligent control system allows for one-touch parameter setting (fill volume, cap torque, etc.). Simple operation and user-friendly inte
rface.
Real-time monitoring of operation status. Includes safety features like no-bottle-no-fill and no-cap alarm to reduce material waste and prevent machine idling.
Main components made of SUS304 stainless steel and high-quality aviation aluminum, compliant with GMP hygiene standards. Corrosion-resistant, easy to clean, and maintain.
Specifications
| 1 | السعة | 20-60 Bottles/Min |
| 2 | Power | 2.5KW / 220V/Single Ph |
| 3 | Air Supply | 6 – 7 Bar |
| 4 | Viscosity: | 800 – 1500 cps |
| 5 | Noise Level | 70~75 dB |
| 6 | Filling Range | 1-50ml |
| 7 | Application | 1- 30ml ( dia 16 to 25mm) (Height 30 – 150mm) plastic or glass containers |
| 8 | Mouth Opening | (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm) |
| 9 | Dimension | 2400X 1450 X 1750MM |
| 10 | Weight | 1200KG |
الأسئلة الشائعة
1. What is a GMP Pharma Medicated Oil Glass Bottle Filling Capping Machine?
It is an automatic pharmaceutical machine designed to accurately fill medicated oil into glass bottles and automatically place and tighten caps, providing efficient and hygienic packaging for pharmaceutical oil products.
2. What types of medicated oil can the machine fill?
The machine can be configured for medicated oil, herbal oil, massage oil, essential oil, tincture, and other pharmaceutical or healthcare oil products, depending on viscosity and filling requirements.
3. What filling pumps are suitable for medicated oil?
Depending on product viscosity and filling accuracy requirements, the machine can use piston pumps, ceramic pumps, or peristaltic pumps. Anti-drip filling nozzles can also be added for clean and precise oil filling.
4. Can the machine handle different glass bottle sizes?
Yes. The GMP medicated oil filling machine can be customized for different bottle sizes and shapes, with quick-change parts available for efficient format changeover.
5. Does the machine meet GMP requirements?
Yes. The machine can be designed with SS316L product-contact parts, hygienic construction, automatic filling and capping, no-bottle-no-fill control, and GMP-oriented design to support pharmaceutical production requirements.
FLOW CHART
Empty roll on bottle feeding table → ✧ Roll On Bottle Fragrance Filling → ✧Roller Ball Sorting and Feeding → ✧Screw Caps Sorting and Feeding → ✧Cap Torque Sealing → ✧Finish → ✧Transfer to Labeling Machine → ✧Roll On Bottle Cartoner Machine